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Materials

Thermoplastic Honeycomb Core

Moisture-immune, recyclable, impact-tolerant

Polymeric engineered lightweight polypropylene thermoplastic honeycomb core.

Moisture-immune, recyclable, impact-tolerant

Polypropylene cores, supplied bare or skinned with FRP. They absorb essentially no moisture and are chemically inert, which suits wash-down and marine environments where paper-based cores degrade. They crush progressively rather than failing abruptly, making them the usual choice for energy absorption.

Density
30 – 130 kg/m³ (1.9 – 8.1 pcf)
Service temp
to ~100 °C (PP)

Strengths

  • Effectively zero moisture absorption
  • Recyclable and chemically inert
  • High impact energy absorption
  • Thermoformable into curved geometry

Watch for

  • Lower stiffness and service temperature than metallic
  • Creeps under sustained load when warm
  • Needs surface treatment for reliable adhesive bonding

Typical applications

Marine and wash-down panelsEnergy-absorbing structuresTransport flooringDucting and air-flow management
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